The whole machine adopts an integrated high rigidity cast iron bed and box type column structure, which has been optimized by multi wheel finite element simulation. The internal staggered reinforcement ribs greatly improve the torsional and seismic resistance performance of the whole machine. The heavy-duty cutting deformation is strictly controlled within 0.01mm. The three-axis is equipped with large-sized heavy-duty roller linear guide and dual motor dual screw drive, with a fast moving speed of up to 60m/min. Combined with hollow cooling screw and thermal symmetrical structure, it effectively suppresses long-term processing temperature rise deformation, stably achieves ± 0.008mm positioning accuracy and ± 0.003mm repeated positioning accuracy, and easily achieves Ra0.8 μ m mirror processing effect; The core configuration is a high-speed precision electric spindle, with a standard speed of 8000rpm and an optional speed of 12000rpm. It is equipped with high-precision ceramic bearings and an oil air lubrication system, with extremely low operating vibration, meeting the needs of heavy cutting of steel parts and high-speed precision machining of aluminum parts. At the same time, it is equipped with a dual station APC automatic exchange worktable, with a maximum load capacity of 1.5 tons and an 8-second fast changing table. It is paired with 80 large capacity tool magazines and a 3.7-second high-speed tool changing mechanism, greatly reducing non processing time and significantly improving batch production efficiency.
On the intelligent level, it is equipped with a new generation of intelligent CNC systems compatible with Fanuc and Siemens, integrating AI process optimization, digital twin simulation, precision automatic compensation, and predictive maintenance functions. Thousands of monitoring points collect core data such as spindle vibration, cutting temperature, and tool wear in real time, and adaptively adjust machining parameters in milliseconds, greatly reducing the number of trial cuts and extending tool life. It supports 5G remote operation and cloud data interconnection, realizing equipment fault warning, remote diagnosis, and full life cycle digital management, effectively reducing operation and maintenance costs and improving equipment comprehensive operation efficiency.
In practical application, this upgraded horizontal machining center demonstrates strong scene adaptability and processing stability. In the aerospace field, it can accurately process core components such as aircraft engine casings, titanium alloy structural joints, and complex body cavities. For difficult to machine materials such as titanium alloys and high-temperature alloys, it relies on high rigidity spindles and intelligent temperature control systems to effectively avoid workpiece deformation problems. The surface smoothness of the processed workpiece meets the standard, and the fatigue life is greatly improved, which can perfectly match the strict precision and reliability standards of aviation equipment; In the field of new energy vehicles, it has been successfully applied to batch processing of components such as electric drive housings, integrated die-casting baseplates, and gearbox housings. Through multiple processes and one-time clamping, it significantly shortens the processing cycle, reduces single piece production costs, and ensures a stable product qualification rate of over 99.5%. It is suitable for the high pace, high precision, and large-scale production needs of new energy vehicle enterprises; In the field of precision molds, it can efficiently complete the five sided integrated processing of automotive cover mold and large cavity mold, without the need for multiple secondary clamping and positioning, reducing the subsequent polishing process, effectively improving the dimensional accuracy, surface quality and service life of the mold, and helping mold enterprises shorten the research and development production cycle; In the field of energy equipment, it is suitable for the processing of key components such as wind power gearbox planetary carriers, hydraulic integrated blocks, and precision deep hole valve bodies. The deep hole processing accuracy is high and the hole system consistency is good, perfectly solving the processing pain points of complex precision parts in high-end energy equipment.
Different from traditional horizontal machining equipment, the GLAB upgraded model innovatively adopts a horizontal high-efficiency chip removal structure. During the machining process, the chips automatically fall back and are discharged, completely avoiding secondary scratches on the workpiece and ensuring precision machining quality; Modular design provides multiple specifications of workbenches to choose from, supporting five axis linkage and customized milling and turning composite functions. It can flexibly adapt to small batch and multi variety R&D processing and large-scale assembly line production scenarios. The whole machine has passed CE international certification and meets global safety and environmental standards. It has been exported in bulk to overseas markets such as Southeast Asia, the Middle East, and Europe. With the comprehensive advantages of high precision, high stability, high efficiency, and easy operation and maintenance, GLAB's high-tech upgraded horizontal machining center comprehensively solves the pain points of traditional equipment such as insufficient accuracy, low efficiency, and weak adaptability to working conditions, and continues to empower the global high-end manufacturing industry's precision, intelligence, and green transformation and upgrading.
